Falcon Plastics, Inc. has been a leading custom plastics manufacturer in Brookings, South Dakota for nearly five decades, specializing in precision injection molding and blow molding solutions for diverse industries. This family-owned company operates state-of-the-art facilities in both Brookings and Madison, serving clients across medical devices, automotive, electronics, consumer goods, agricultural, and recreational sectors.
The company excels in mid-to-high volume production using advanced manufacturing technologies including Scientific Injection Molding with Decoupled-II methodology, continuous extrusion blow molding, and specialized processes like insert molding and over-molding. Falcon Plastics maintains ISO 9001:2015 certification and employs lean manufacturing principles throughout their operations, ensuring consistent quality and efficiency.
Their comprehensive capabilities extend beyond molding to include tool and mold making, foam-in-place gasketing, sheet foaming EVA, assembly services, and decorating options. The facility features smart work cells with advanced process monitoring, robotic acceptance and rejection systems, and automated vision technology that enhances precision and reduces waste.
Falcon Plastics distinguishes itself through innovative engineering services, 3D printing capabilities, and automation solutions that deliver quality parts on time at competitive prices. Their commitment to technological advancement and customer satisfaction has established them as a trusted partner for companies requiring reliable, high-quality plastic components and manufacturing expertise in the consumer goods industry.
Specialties: Plastic Injection MoldingMedical ComponentsAgricultural Products +1 more
Processes: Injection MoldingAssembly